Rough-country PERF905 Bedienungsanleitung

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Jeep Grand Cherokee 93-98 ZJ 4” Longarm
Thank you for choosing Rough Country for all your suspension needs.
Rough Country recommends a certified technician install this system. In addition to these instructions, professional
knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install
this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read instructions before beginning installation. Check the kit hardware against the parts list on this page. Be sure
you have all needed parts and know where they go. Also please review tools needed list and make sure you have
needed tools. Always wear safety glasses.
PRODUCT USE INFORMATION
Certain Rough Country Suspension products especially long arm kits are intended to improve off-road performance. The
addition of this kit may result in the vehicle handling differently than a factory equipped vehicle. As a rule seat belts and
shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur.
Generally, braking performance and capability are decreased when larger/heavier tires and wheels are used. Take this
into consideration while driving.
Do not add, alter, or fabricate any factory or after-market parts to increase vehicle height over the intended height of the
Rough Country product purchased. Mixing component brands is not recommended.
Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be re-
sponsible for any product that is altered.
This kit features Rough Country’s adjustable joint design. Adjustable end tool is included in kit.
Assemble the joints per the separate instruction sheet Part # 92RCJ120 provided.
Due to inconsistency of vehicles when manufactures and various options available, the amount of actual lift gained by
this lift kit could vary. Muffler modification or off-road mufflers are required on this kit.
This suspension system was developed using a 31 x 10.50 x 15 tire with factory wheels. After market wheel will fit with
3 5/8” back spacing. Larger tire and wheel combinations may increase leverage on suspension, steering and related
components. Consider the additional stress you could be adding on the OE components, when selecting combinations
larger than OE.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of
the windshield or on the vehicle’s dash. The decal should act as a constant reminder for whoever is operating the vehi-
cle of its unique handling characteristics.
8mm wrench / socket
10mm wrench / socket
11mm wrench / socket
12mm wrench / socket
13mm wrench / socket
15mm wrench / socket
16mm wrench / socket
18mm wrench / socket
19mm wrench / socket
21mm wrench / socket
22mm wrench / socket
Floor Jack
Jack stands
Hammer
Reciprocating Saw
92190500
TORQUE SPECS:
Size Grade 5 Grade 8
3/8” 30 ft/lbs 35 ft/lbs
7/16” 45 ft/lbs 60 ft/lbs
1/2” 65 ft/lbs 90 ft/lbs
9/16” 95 ft/lbs 130 ft/lbs
5/8” 135 ft/lbs 175 ft/lbs
Class 8.8 Class 10.9
8MM 18ft/lbs 23 ft/lbs
10MM 32ft/lbs 45ft/lbs
12MM 55ft/lbs 75ft/lbs
14MM 85ft/lbs 120ft/lbs
9/16” wrench / socket
5/8” wrench / socket
3/4” wrench / socket
Crescent wrench
T55 Torx Head
T50 Torx head
Safety Glasses
Drill
11/32 drill bit
1/4” drill bit
15/32” drill bit
3/4” or step drill
WD40
Coil Spring Compressor
TOOLS NEEDED:
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Inhaltsverzeichnis

Seite 1

Jeep Grand Cherokee 93-98 ZJ 4” Longarm Thank you for choosing Rough Country for all your suspension needs. Rough Country recommends a certified t

Seite 2

11. Remove the upper control arm using a 15mm wrench and a T55 torx head. 12. Remove the lower control arm pocket with a cut off wheel. Cut down the

Seite 3

16. Using a cutting blade remove upper control arm mounting pockets, cut the pockets flush with the inside of the uni-body. Grind down all welds and

Seite 4

22. Using 2) 7/16” x 1.25 bolts and washers, bolt the upper control arm mount to the body. Tighten using a 5/8 socket. Next install the 2) 1/2” x 5 bo

Seite 5

30. Using the supplied brake line bracket and 5/16” x 1.5 bolt, washer, and nut, bolt the brake to the body. Tighten with a 1/2” wrench. Next insert t

Seite 6

35. Pull out the stock rear bump stops of the factory cup. Using a 13mm socket remove the 2 bolts holding the cups to the frame. 36. Install the exte

Seite 7

2 BOLT TRANSMISSION MOUNT 1. Using a 18 and 19mm wrench remove the bolt holding the transmission mount as shown. See PHOTO 1 & 2. Retain stock ha

Seite 8

Thank You for Purchasing a Rough Country Suspension System 1. Check all fasteners for proper torque. Check to ensure there is adequate clearance betw

Seite 9

KIT CONTENTS A A B B 9288—Front Coil Spring (A) 9289—Rear Coil Spring (B) 1905BOX1 - (12) Flag nuts (C) 93-95 Transmission Mount (D) Skid Plate

Seite 10

1905BAG1 In 1905BOX3: 4-10mm x 35mm Bolts 4-10mm Flat Washers 8-7/16” x 1 1/4” Bolt 10-7/16’ Flat Washers 2-3/8” x 3 1/2” Self Tapping Bolt

Seite 11

FRONT INSTALLATION 1. Place the vehicle on a level surface. Set the parking brake. Center the front wheels and chock the rear wheels. 2. From inside

Seite 12

11. Remove lower control arm pockets with a cut off wheel. Cut down the dotted line as shown and along the back side of the control arm pocket flush w

Seite 13

16. Install 4) 7/16” x 1 bolts and washers, tighten with a 5/8 socket. See PHOTO 13. 17. Next install the factory nuts on the cross-member holding the

Seite 14

22. Thread the assembled 1 1/4” flex joint into lower arm and adjust the arm length to 29 5/16” long center hole to cen-ter hole. Install the control

Seite 15 - 2 BOLT TRANSMISSION MOUNT

32 Install sway bar link into upper sway bar mounting bracket as shown. Tighten with a 18mm and 5/8 wrench. See PHOTO 25. 33 Mount supplied disconne

Seite 16

REAR INSTALLATION 1. Chock the front wheels. Jack up the rear of the vehicle and support the vehicle with jack stands, so that the rear wheels are of

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